Just like any piece of machinery, air compressors require ongoing maintenance to keep them working at peak performance. However, improper or incomplete maintenance can result in serious problems down the line.
While planning regular air compressor repair maintenance may seem time-consuming, the process is much less stressful than dealing with unplanned downtime or paying for expensive equipment replacement costs.
Damaged Compressors
Air compressors are mission-critical pieces of equipment that could bring operations to a halt if they break down. Unexpected downtime costs money that would otherwise be added to a company’s bottom line, and the cost of replacing or repairing a damaged machine is much more expensive than routine maintenance.
Safety concerns are another factor that should be considered in a business’ decision between repair or replacement of air compressors. When a compressed air system isn’t subjected to regular maintenance and inspection, it can develop issues that may lead to an unsafe workplace environment.
Unexpected Breakdowns
Air compressors can only function properly if they meet three primary requirements: adequate power, pressure maintenance and airflow control. If any of these functions are not met, the air compressor will malfunction or break down completely. While replacing an air compressor can be costly and disruptive to your facility, implementing a preventive maintenance plan will extend its life expectancy.
When a staff member notices a problem, such as a crack in a belt, they can replace it right away and minimize the damage from spreading. This means that the air compressor is less likely to break down in the future, resulting in fewer unexpected repairs and slowed production times.
Expensive Repairs
Just like any machine, air compressors naturally wear out as time goes by. This can cause the parts to lose their proper fit and function, leading to short-term fixes that only last a while. This cycle of repairs adds up financially and results in lost productivity that can have a negative impact on your bottom line.
The cost of repairing a compressor will vary depending on the type and extent of damage, but it’s important for individuals and businesses to keep in mind that these costs can quickly add up. This is particularly true when unplanned downtime occurs.
Reduced Productivity
When air compressors break down, it can put a halt to production and lead to costly delays. Performing preventive maintenance and conducting regular inspections can help you avoid unexpected breakdowns and keep production running smoothly.
For example, dirty air filters restrict airflow and cause the compressor to work harder than necessary, which can increase energy consumption and shorten the machine’s lifespan. Cleaning filters on a regular basis can save your company money.
Air leaks are another common problem that can occur in compressed air systems. Using soapy water can reveal any leaks in your system and help you repair them.
